Tests Performed During Fabrication of Clinker and Cement
Industrial Manufacturing · 5 Days · Public · Al-Khobraa certified · From USD 3,500
Overview
The course content will be suitable for a wide range of personnel within a cement manufacturing company including junior/middle management, technicians, production and control room staff, … etc. and also for others who wish to gain a comprehensive understanding of the complete cement manufacturing process.
Learning Objectives
Comprehensive knowledge about state-of-the-art production facilities and cement manufacturing technology
In-depth knowledge regarding grinding, burning, and material technologies
Better understanding of how different sub-processes are interconnected and influence product properties
Fundamental knowledge of production-related topics like maintenance, safety at work, refractories, etc.
Improved practical skills to deal with daily operational tasks and cope with process disturbances
Knowledge of advanced emissions abatement techniques
Familiarity with different possibilities to reduce energy and resources consumption
Awareness of diverse process optimization potentials and possible optimization measures
Who Should Attend
Young engineers
Foremen
Supervisors
Production personnel
Young engineers
Foremen
Supervisors
Production personnel
Course Outline
Day 1 — Objectives of cement manufacturing fundamental requirements of the cement production in the application Lectures in this module
History of Cement
Cement demand
Cement Industry Characteristics
Customers’ Requirements
Day 2 — Raw materials for cement manufacture exploration, extraction, processing, and mixing of cement raw materials. Lectures in this module
Raw Materials for Cement Manufacturing
Raw Material Proportioning
Crushing and Blending
Raw Material Storage & Blending
Day 3 — Pyroprocessing 1 - Chemical, the physical and mineralogical transformation from raw mix to cement clinker. Lectures in this module
Pyroprocessing
Combustion in the Kiln
Precalcination
Cooling the Cement Clinker
Day 4 — Pyroprocessing 2 - Process and equipment evolution for cement clinker manufacture. Lectures in this module
Venting exhaust gases from the kiln
Alkali Cycles
Emissions Mitigation
Mass and Energy Balance of the Kiln
Day 5 — Cement grinding and dispatch. Finishing the cement manufacturing process and satisfying the end-customer. Lectures in this module
Developing Fineness
Classification and Separation
Gypsum dehydration and temperature control
Blended cement, grinding aids, and quality improvers
Accreditation
Al-Khobraa certified. On completion delegates receive an Al-Khobraa certificate of achievement.
What do Al-Khobraa industrial and manufacturing courses cover?
The portfolio covers lean manufacturing and Six Sigma, Total Productive Maintenance (TPM), Kaizen and 5S, production planning and scheduling, industrial automation and control, plant operations and operational excellence — taught by practitioners with real plant experience.
Who should attend an industrial or manufacturing course?
These courses suit production and manufacturing engineers, plant and shift supervisors, operations and continuous-improvement managers, industrial and process engineers, maintenance planners, and quality staff working on throughput, waste or downtime reduction.
How long are industrial and manufacturing courses, and where are they held?
Most Al-Khobraa industrial and manufacturing courses run over 5 days. The exact duration, dates and city for this course are listed in the dates section on this page. Public sessions run across Saudi Arabia — Riyadh, Jeddah, Al-Khobar, Jubail and Yanbu — as well as regional and international venues, with live virtual classrooms available on request.
What certificate will I receive?
Delegates who complete the course receive an Al-Khobraa certificate of completion, issued by a Saudi-registered training provider. Al-Khobraa also delivers internationally accredited programmes; where a course carries an external awarding body such as PMI, CIPS, ILM or IOSH, that body is named on the course's own page.
Can industrial and manufacturing training be delivered in-house for our team?
Yes. Any Al-Khobraa industrial and manufacturing course can be delivered in-house at your own premises anywhere in Saudi Arabia or the GCC, with the content, dates and language of delivery tailored to your team. Al-Khobraa is an approved HRDF (Hadaf) provider, so eligible Saudi employers can seek training support. Contact us for a quotation.