Aluminium Recycling and Processing for Energy Conservation and Sustainability
Industrial Manufacturing · 5 Days · Public · Al-Khobraa certified · From USD 3,500
Overview
Aluminium Plant integrity and reliability is the cornerstone of process plant optimization. For optimization benefits to be sustainable, production interruptions must be kept to a minimum which requires effective management of degradation processes that affect equipment and systems and effective inspection and maintenance strategies, plans and methods. Plant optimization can be an effective way to achieve improved profitability without the large investment associated with building a new plant.
Learning Objectives
Understanding the elements of aluminiumplant optimization
Systematic and coordinated efforts by engineering, operations, and maintenance functions
Maximisation of plant availability, reliability and productivity
Minimising operational costs
Safeguarding of plant integrity over its intended life based on total life cycle cost principles
To assist participants in clearly understanding what aluminiumplant optimization and energy conservation is all about – the drivers, the potential benefits, and how to realize them
To enhance the business focus of participants and equip them to make more contributions to sustainable plant profitability
Learn how to identify the most attractive opportunities for energy savings
Provide the delegate with managerial tools to effectively optimise plant operations
To provide participants with practical and effective methods and tools to perform technical and economic evaluations of the alternatives
Gain a sound understanding of the main elements of plant integrity and reliability and why this is the cornerstone of sustainable plant optimization and energy efficiency.
Improve their understanding of the business aspects of the process plant which will help them focus on improving the economic performance.
Learn how to perform key project analyses including technical, economic, and environmental evaluations.
Enhance their competence and productivity thereby enhancing their competence and performance level and making additional value added contributions to their organization.
Develop technical and analytical skills necessary for conducting technical evaluations.
Have skills necessary to participate in plant energy audits.
Be able to apply risk-based methodologies in inspection and maintenance
Who Should Attend
This course is designed for engineers, supervisors, operations and maintenance personnel, and other professionals seeking to strengthen their capability in this area.
Engineers
Supervisors
Operations and Maintenance personnel
For Project and Consulting Engineers
Engineering and Technical personnel
Course Outline
Day 1 — Day One: AluminiumProcess Plant Operation, Integrity and Reliability
AluminiumProcess Plant Optimization and Energy Conservation – Overview
Plant Integrity and Reliability – Cornerstone of Plant Optimization and Energy Management
Operation and Maintenance Impacts on AluminiumPlant Integrity and Reliability
Day 2 — Day Two: Aluminium Process Plant Optimization
Process Control Basics
Elements of Process Plant Optimization
Components Required To Optimize An Industrial Process
Process or a mathematical model of the process, and process variables which can be manipulated and controlled
Day 3 — Day Three: AluminiumIndustrial Energy Management – Energy Efficiency: Good for Business – Good for the Environment
Energy Use and Optimization in Process industries
Industrial Energy Management Techniques
Industrial Energy Management and System Standards
Industry Program for Energy Conservation
Day 4 — Day Four: Energy Conservation Opportunities
Implementing an Energy Management Program
Benchmarking Energy Intensity and Usage
Technology Options – New energy-efficient technologies. Examples include Corrosion analyzer for advanced materials and fabricated components Fiber optic sensor for combustion measurement and control
Energy Conservation Checklist
Day 5 — Day Five: The Implications of Aluminium Plant Optimization Activities
Relating Energy Efficiency To Business Outcomes
Impact of optimization activities and technological modifications to the plant
Plant integrity and safety
Technology licenses
Accreditation
Al-Khobraa certified. On completion delegates receive an Al-Khobraa certificate of achievement.
What do Al-Khobraa industrial and manufacturing courses cover?
The portfolio covers lean manufacturing and Six Sigma, Total Productive Maintenance (TPM), Kaizen and 5S, production planning and scheduling, industrial automation and control, plant operations and operational excellence — taught by practitioners with real plant experience.
Who should attend an industrial or manufacturing course?
These courses suit production and manufacturing engineers, plant and shift supervisors, operations and continuous-improvement managers, industrial and process engineers, maintenance planners, and quality staff working on throughput, waste or downtime reduction.
How long are industrial and manufacturing courses, and where are they held?
Most Al-Khobraa industrial and manufacturing courses run over 5 days. The exact duration, dates and city for this course are listed in the dates section on this page. Public sessions run across Saudi Arabia — Riyadh, Jeddah, Al-Khobar, Jubail and Yanbu — as well as regional and international venues, with live virtual classrooms available on request.
What certificate will I receive?
Delegates who complete the course receive an Al-Khobraa certificate of completion, issued by a Saudi-registered training provider. Al-Khobraa also delivers internationally accredited programmes; where a course carries an external awarding body such as PMI, CIPS, ILM or IOSH, that body is named on the course's own page.
Can industrial and manufacturing training be delivered in-house for our team?
Yes. Any Al-Khobraa industrial and manufacturing course can be delivered in-house at your own premises anywhere in Saudi Arabia or the GCC, with the content, dates and language of delivery tailored to your team. Al-Khobraa is an approved HRDF (Hadaf) provider, so eligible Saudi employers can seek training support. Contact us for a quotation.