Operating Costs, Material and Energy Consumptions for Aluminium Industry

Industrial Manufacturing · 5 Days · Public · Al-Khobraa certified · From USD 3,900

Overview

In today’s modern Aluminium industrial environment, the use of innovative cost management practices that can accurately allocate refined intermediate and product manufacturing costs may assist refiners to optimize their production, improve their profitability and competitiveness.

Learning Objectives

• Determine by various techniques the cost of individual streams in the aluminium and individual processes
• Use these costs to calculate the enhancement potential for blending lower cost, on-specification products
• Optimize aluminium utility systems such as cooling water, steam and power generation
• Apply energy saving techniques to develop energy saving projects
• Enhance the production planning activities of the aluminium via cost management

Who Should Attend

This training course is suitable to a wide range of professionals but will greatly benefit:

• Aluminium Plants &Field Engineers
• Process Plant Energy Managers / Coordinators
• All Professionals
• Blending Professionals
• Financial Analysts

Course Outline

Day 1 — DAY ONE: OVERVIEW OF COST MANAGEMENT

• Introduction to Aluminium Plants Cost Management Resource Planning
• Cost Estimating
• Cost Budgeting
• Cost Control

Day 2 — DAY TWO: Aluminium Plants

• Types of Aluminium Plants
• Key Process Units
• Aluminium Plants & Process Utilization
• Global Aluminium Situation

Day 3 — DAY THREE: Aluminium Plants PROCESS UNIT OPERATIONAL COSTS

• Aluminium Unit Distillation
• Aluminium Product Enhancement
• Aluminium Process Simulations
• Advanced Aluminium Process Control and its Benefits

Day 4 — DAY FOUR: ECONOMIC EVALUATION AND COST MANAGEMENT

• Cost Estimation
• Aluminium Complexity and Netback
• The Gross Refining Margin
• The Net Aluminium Margin

Day 5 — DAY FIVE: Aluminium PROCESS HEAT INTEGRATION & EQUIPMENT EFFICIENCY: EFFECTIVE ENERGY MANAGEMENT

• Aluminium Process Heat Integration
• How heat integration works?
• Introduction to Pinch Technology
• Heat Availability Curves and Energy Targeting

Accreditation

Al-Khobraa certified. On completion delegates receive an Al-Khobraa certificate of achievement.

Dates & Venues

Dates	Venue	Delivery	Duration	Fee (USD)
15–19 November 2026	Dubai, UAE	Public	5 days	3,900

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Frequently Asked Questions

What do Al-Khobraa industrial and manufacturing courses cover?

The portfolio covers lean manufacturing and Six Sigma, Total Productive Maintenance (TPM), Kaizen and 5S, production planning and scheduling, industrial automation and control, plant operations and operational excellence — taught by practitioners with real plant experience.

Who should attend an industrial or manufacturing course?

These courses suit production and manufacturing engineers, plant and shift supervisors, operations and continuous-improvement managers, industrial and process engineers, maintenance planners, and quality staff working on throughput, waste or downtime reduction.

How long are industrial and manufacturing courses, and where are they held?

Most Al-Khobraa industrial and manufacturing courses run over 5 days. The exact duration, dates and city for this course are listed in the dates section on this page. Public sessions run across Saudi Arabia — Riyadh, Jeddah, Al-Khobar, Jubail and Yanbu — as well as regional and international venues, with live virtual classrooms available on request.

What certificate will I receive?

Delegates who complete the course receive an Al-Khobraa certificate of completion, issued by a Saudi-registered training provider. Al-Khobraa also delivers internationally accredited programmes; where a course carries an external awarding body such as PMI, CIPS, ILM or IOSH, that body is named on the course's own page.

Can industrial and manufacturing training be delivered in-house for our team?

Yes. Any Al-Khobraa industrial and manufacturing course can be delivered in-house at your own premises anywhere in Saudi Arabia or the GCC, with the content, dates and language of delivery tailored to your team. Al-Khobraa is an approved HRDF (Hadaf) provider, so eligible Saudi employers can seek training support. Contact us for a quotation.

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