Industrial Manufacturing · 5 Days · Public · Al-Khobraa certified · From USD 3,900
Overview
These courses can be delivered either as open public training courses or in-house and typically involve additional study, assignments, and assessments. Not only do these training courses prepare you for the qualification but they also focus on providing practical skills and techniques which are directly transferred to the workplace.
Learning Objectives
Comprehensive knowledge about state-of-the-art production facilities and cement manufacturing technology
In-depth knowledge regarding grinding, burning, and material technologies
Better understanding of how different sub-processes are interconnected and influence product properties
Fundamental knowledge of production-related topics like maintenance, safety at work, refractories, etc.
Improved practical skills to deal with daily operational tasks and cope with process disturbances
Knowledge of advanced emissions abatement techniques
Familiarity with different possibilities to reduce energy and resources consumption
Awareness of diverse process optimization potentials and possible optimization measures
Apply and gain an in-depth knowledge on cement manufacturing process technology and standards.
Discuss cement process and chemistry pyro-processing, commination engineering, silos & homogenization, heat balance and circulation phenomena, refractories and process control, etc.
Carryout kiln processes and systems and recognize chemical reactions in kiln zones.
Recognize the effects of the composition of kiln charge and employ the theory of clinkering, as well as the rings, build up in the cement process.
Enumerate the different types of cement processes in the manufacturing including wet and dry kiln process, clinker coolers as well as the operations and the optimization of clinker coolers.
Identify cement manufacturing standards including raw materials, liquid phase, fuel types, gas analyzers, new emission, and new source performance standards.
Employ optimization techniques of heat consumption as well as the principles of microscopic analysis and API classification of Portland cement.
Who Should Attend
Young engineers
Foremen
Supervisors
Production personnel
Young engineers
Foremen
Supervisors
Production personnel
Course Outline
Day 1 — Raw materials extraction and handling
Mining operations
Day 2 — Quality control in the quarry
Raw material homogenization
Day 3 — Environment and emissions abatement
Emissions: dust, NOx, SO2
Day 4 — Preliminary and secondary abatement techniques
Preliminary and secondary abatement techniques
Day 5 — Operational case studies
Operational case studies
Accreditation
Al-Khobraa certified. On completion delegates receive an Al-Khobraa certificate of achievement.
What do Al-Khobraa industrial and manufacturing courses cover?
The portfolio covers lean manufacturing and Six Sigma, Total Productive Maintenance (TPM), Kaizen and 5S, production planning and scheduling, industrial automation and control, plant operations and operational excellence — taught by practitioners with real plant experience.
Who should attend an industrial or manufacturing course?
These courses suit production and manufacturing engineers, plant and shift supervisors, operations and continuous-improvement managers, industrial and process engineers, maintenance planners, and quality staff working on throughput, waste or downtime reduction.
How long are industrial and manufacturing courses, and where are they held?
Most Al-Khobraa industrial and manufacturing courses run over 5 days. The exact duration, dates and city for this course are listed in the dates section on this page. Public sessions run across Saudi Arabia — Riyadh, Jeddah, Al-Khobar, Jubail and Yanbu — as well as regional and international venues, with live virtual classrooms available on request.
What certificate will I receive?
Delegates who complete the course receive an Al-Khobraa certificate of completion, issued by a Saudi-registered training provider. Al-Khobraa also delivers internationally accredited programmes; where a course carries an external awarding body such as PMI, CIPS, ILM or IOSH, that body is named on the course's own page.
Can industrial and manufacturing training be delivered in-house for our team?
Yes. Any Al-Khobraa industrial and manufacturing course can be delivered in-house at your own premises anywhere in Saudi Arabia or the GCC, with the content, dates and language of delivery tailored to your team. Al-Khobraa is an approved HRDF (Hadaf) provider, so eligible Saudi employers can seek training support. Contact us for a quotation.