Mechanical, Maintenance & Reliability · 5 Days · Public · Al-Khobraa certified · From USD 3,900
Overview
Precision maintenance was created to ensure plant and equipment was maintained to the finest specification so that variations which caused defects and failures were eliminated as the maintenance work was done. Precision maintenance rebuilds machines and equipment to the highest standards so that fewer problems occur during operation.
Learning Objectives
Apply systematic techniques on precision, preventive and predictive maintenance
Recognize the world-class aspects of maintenance today through maintenance and reliability, maintenance cost, maintenance profitability, maintenance development and maintenance policies
Identify the equipment failure process covering the machinery failure, P-F curve concept, equipment failure patterns and failure characteristics
Define equipment criticality assessment and its process
Carryout machinery troubleshooting systematic approach and corrective maintenance
Discuss the economics of preventive maintenance including tradeoff between repairs and PM, three preventive maintenance scenarios, payback, return on investment (ROI) and cost/benefit ratio (CBR)
Classify the maintenance policies and maintenance development overtime of predictive maintenance (PDM)
Apply major parameters used for detection of machine and vibration monitoring
Employ ultrasonic monitoring, infrared thermography monitoring and lubricant quality and wear particle analysis
Illustrate electrical signal analysis (ESA), PPM programme and reliability centered maintenance
Apply root cause failure analysis (RCFA) as well as recognize maintenance and reliability terms
Who Should Attend
This course is intended for maintenance managers, plant engineers, maintenance engineers, maintenance superintendents and first-line supervisors, instrumentation engineers, CBM engineers, preventive maintenance specialists and other technical staff.
Professionals in Condition Monitoring & Predictive Maintenance
Maintenance and reliability engineers
Rotating and static equipment specialists
Course Outline
Day 1 — Understanding Maintenance, Understanding Reliability,…
Failure Process – Introduction, what is Machinery Failure? The P-F Curve Concept, How Failures Appear? Equipment Failure Patterns, The Failure Characteristics
What is Equipment Criticality Assessment? Why do you need ECA? ECA Process
What is Troubleshooting? The “So What?” of Troubleshooting, Machinery Troubleshooting “Seven Step Troubleshooting Philosophy” (Symptom Recognition, Symptom Elaboration, Listing of Probable Faulty Functions, Localizing the Faulty Function, Localizing the Fault to a Component, Failure Analysis, Retest Requirements), Machinery Troubleshooting (Matrix Approach)
Day 2 — Preventive Maintenance (PM) (What is Preventive…
Tradeoff Between Repairs and PM, Three Preventive Maintenance Scenarios (No Preventive Maintenance, Current PM Levels, Industry Benchmark PM) Payback, Return on Investment (ROI), Cost/Benefit Ratio (CBR)
Classification of Maintenance Policies, Maintenance Development Overtime, Major Parameters used for Detection of Machine, Vibration Monitoring (What is Machine Vibration? Why Monitor Machine Vibration? How is Vibration Measured? How is Vibration Described? Vibration Detection Vs. Analysis, Which Machines Need Monitoring? International Standards on Vibration, Vibration Monitoring & Analysis, Faults Detected by Vibration Analysis
Day 3 — Ultrasonic Monitoring – Measuring, Ultrasonic…
What is Thermography? Uses, Benefits, See the Heat, See the Problem, Predictive Maintenance (PDM) Techniques
Oil Sampling & Testing (Lube Oil Selection, History, Oil Analysis, Oil Quality Analysis), Rolling Element Bearing & Improved Lubrication, Wear Particle Analysis (Particle Types & Sources, Alarm Limits for Various Machines (Source: National Tribology Services)
Origin of Particles
Day 4 — Non-Vibration Based Condition Monitoring and Fault…
Rotor Bar Damage • Bearing Problems
Setting Up a PPM Program (Sequence of Major Steps)
Day 5 — Introduction, Benefits, Development, Process
The Three Levels of Root Cause – Physical, Human & Latent Causes, General Principles of RCA, Steps for Root Cause Failure Analysis – Reporting an Incident or Problem, Scoping, Appoint the RCA Team, Defining the Problem, Collection of Data, Data Analysis, Total Productive Maintenance, Program Development Master Plan, A Chart for Autonomous Maintenance, Training Skill Development Matrix, Big Losses, Overall Equipment Effectiveness (OEE), Total Effective Equipment Performance, Direct Benefits of TPM, Indirect Benefits of TPM, Difficulties Faced in TPM Implementation, The Cost of Implementing TP, Conclusion
Downtime, Reliability, Availability, Mean Time Between Failure (MTBF), Mean Time to Repair (MTTR), Maintainability
Accreditation
Al-Khobraa certified. On completion delegates receive an Al-Khobraa certificate of achievement.
What do Al-Khobraa mechanical, maintenance and reliability courses cover?
The portfolio covers reliability-centred maintenance (RCM), preventive and predictive maintenance, condition monitoring and vibration analysis, root cause failure analysis, rotating and static equipment, asset management and maintenance planning — including preparation for the CMRP (Certified Maintenance & Reliability Professional) credential.
Who should attend a mechanical, maintenance or reliability course?
These courses suit maintenance and reliability engineers, maintenance planners and schedulers, mechanical and rotating-equipment technicians and supervisors, condition-monitoring analysts, asset and plant managers, and operations staff accountable for equipment availability.
How long are mechanical, maintenance and reliability courses, and where are they held?
Most Al-Khobraa mechanical, maintenance and reliability courses run over 5 days. The exact duration, dates and city for this course are listed in the dates section on this page. Public sessions run across Saudi Arabia — Riyadh, Jeddah, Al-Khobar, Jubail and Yanbu — as well as regional and international venues, with live virtual classrooms available on request.
What certificate will I receive?
Delegates who complete the course receive an Al-Khobraa certificate of completion, issued by a Saudi-registered training provider. Al-Khobraa also delivers internationally accredited programmes; where a course carries an external awarding body such as PMI, CIPS, ILM or IOSH, that body is named on the course's own page.
Can mechanical, maintenance and reliability training be delivered in-house for our team?
Yes. Any Al-Khobraa mechanical, maintenance and reliability course can be delivered in-house at your own premises anywhere in Saudi Arabia or the GCC, with the content, dates and language of delivery tailored to your team. Al-Khobraa is an approved HRDF (Hadaf) provider, so eligible Saudi employers can seek training support. Contact us for a quotation.
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