Practical Shutdown and Turnaround Management for Engineers and Managers
Mechanical, Maintenance & Reliability · 5 Days · Public · Al-Khobraa certified · From USD 3,900
Overview
Planning and managing shutdowns, turnarounds and outages in the process plant environment is a complex and demanding function. If turnarounds are not properly planned, managed and controlled, companies run the risks of serious budget overruns, costly schedule delays and negative impacts on customers.
Learning Objectives
To enhance the company’s turnaround management capabilities, and to ensure a team approach in the planning and execution of plant shutdowns and turnarounds
Provide a comprehensive understanding of effective turnaround management techniques and implementation
Create awareness of planning methods and an integrated organizational approach in the execution of successful turnarounds
Incorporate latest developments in turnaround planning and management techniques and emerging industry trends
Develop an action plan to improve their own turnaround management techniques
Have a much clearer understanding of their own and every other team members role in ensuring a successful turnaround
Develop key risk-based project management principals and clearly define the role of Quality Control in shutdown or turnaround management
Clearly define, develop and control the scope of a shutdown or turnaround
Effectively plan your shutdown utilizing flowcharting techniques and Gantt charts to map out shutdown activities, i.e. define milestones, predecessors and successor relationships
Apply critical path to ensure your shutdown runs on time and on budget managing the major shutdown variables, constraints and risks during the implementation phase
Manage your suppliers and contractors effectively
Learn performance measurement and how to track your shutdown success
Who Should Attend
The Course would undoubtedly be of immense value and interest to:
Shutdown or turnaround professionals and engineers
Planning/scheduling and cost control staff
Construction superintendents and supervisors
Operations shutdown/outage coordinators
Project engineers and contract administrators
Participation from inspection, materials, safety and maintenance engineering is also encouraged
Shutdown or turnaround professionals and engineers
Planning/scheduling and cost control staff
Construction superintendents and supervisors
Operations shutdown/outage coordinators
Project engineers and contract administrators
Course Outline
Day 1 — The Role of Maintenance Shutdowns and Turnarounds in World-class Organisations
How shutdowns and turnarounds can contribute to the business
Key success factors
The three critical paths of shutdowns and turnarounds
The difference between shutdowns and turnarounds and projects
Day 2 — Shutdown/Turnaround Preparation
Risk management
Justification requirements
Communications to stakeholders
Shutdown roles and organization
Day 3 — Shutdown/Turnaround Preparation continued
Apply CBM and degradation analysis to create scope visibility
Apply notification process to manage to create scope visibility
Apply risk-based task selection methods to priorities and challenge scope
Review, approve, communicate and freeze the scope
Day 4 — Shutdown and Turnaround Schedule
Terms and concepts of scheduling
Network display methods
Apply CPM
Identify resource constraints
Day 5 — Shutdown and Turnaround, Execution Control and Review
The shutdown package
Shutdown quality control
Shift schedules
Preparing equipment for the shutdown
Accreditation
Al-Khobraa certified. On completion delegates receive an Al-Khobraa certificate of achievement.
What do Al-Khobraa mechanical, maintenance and reliability courses cover?
The portfolio covers reliability-centred maintenance (RCM), preventive and predictive maintenance, condition monitoring and vibration analysis, root cause failure analysis, rotating and static equipment, asset management and maintenance planning — including preparation for the CMRP (Certified Maintenance & Reliability Professional) credential.
Who should attend a mechanical, maintenance or reliability course?
These courses suit maintenance and reliability engineers, maintenance planners and schedulers, mechanical and rotating-equipment technicians and supervisors, condition-monitoring analysts, asset and plant managers, and operations staff accountable for equipment availability.
How long are mechanical, maintenance and reliability courses, and where are they held?
Most Al-Khobraa mechanical, maintenance and reliability courses run over 5 days. The exact duration, dates and city for this course are listed in the dates section on this page. Public sessions run across Saudi Arabia — Riyadh, Jeddah, Al-Khobar, Jubail and Yanbu — as well as regional and international venues, with live virtual classrooms available on request.
What certificate will I receive?
Delegates who complete the course receive an Al-Khobraa certificate of completion, issued by a Saudi-registered training provider. Al-Khobraa also delivers internationally accredited programmes; where a course carries an external awarding body such as PMI, CIPS, ILM or IOSH, that body is named on the course's own page.
Can mechanical, maintenance and reliability training be delivered in-house for our team?
Yes. Any Al-Khobraa mechanical, maintenance and reliability course can be delivered in-house at your own premises anywhere in Saudi Arabia or the GCC, with the content, dates and language of delivery tailored to your team. Al-Khobraa is an approved HRDF (Hadaf) provider, so eligible Saudi employers can seek training support. Contact us for a quotation.
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