Mechanical, Maintenance & Reliability · 5 Days · Public · Al-Khobraa certified · From USD 3,900
Overview
This course is designed to provide participants with a detailed and up-to-date overview of CEMS Analyzers Maintenance.
Learning Objectives
Apply and gain an in-depth knowledge on CEMS (continuous emissions monitoring system) analyzers maintenance
Discuss the purpose and objectives of CEMS, regulatory standards, emission parameters and extractive versus in-situ systems
Identify ABB CEMS system architecture, types of ABB analyzers and regulatory compliance and QA/QC requirements
Recognize functional blocks and signal paths, sensor modules and measurement principles, user interface and menu navigation and communication protocols and data access
Work with flammable/toxic gases and apply electrical safety practices, analyzer cabinet ventilation and purging and lockout/tagout procedures
Carryout NDIR measurement technology, zirconia oxygen measurement, paramagnetic oxygen measurement and FID and CLD technology (hydrocarbon and NOx)
Configure CEMS system using ABB Panel 800 HMI and apply fieldbus/protocol settings (MODBUS, PROFIBUS), alarm and status configurations and datalogger and historian configuration
Apply sample conditioning system (SCS), routine maintenance tasks, preventive maintenance scheduling and calibration procedures
Troubleshoot common issues covering signal loss and noisy readings, sensor contamination and blockages, flow and pressure anomalies and internal diagnostics and log review
Identify maintenance tools and accessories comprising of special ABB calibration tools, gas regulators, fittings, and tubing, diagnostic software tools and portable gas detectors and meters
Employ analyzer module replacement procedures, identify advanced diagnostic features and integrate with DCS/SCADA
Illustrate data logging and archiving, signal conditioning and analog output testing and redundancy and fail-safe operation
Read and interpret ABB manuals, use wiring and layout diagrams, apply maintenance SOP documentation and troubleshoot flowcharts
Who Should Attend
This course is designed for professionals working in mechanical maintenance and reliability, as well as those whose responsibilities require a stronger practical grasp of the subject and its application within their organisation.
Professionals in Maintenance Planning & Management
Maintenance and reliability engineers
Rotating and static equipment specialists
Course Outline
Day 1 — Introduction to CEMS
Purpose & Objectives of CEMS
Regulatory Standards (EPA, EEA, Local)
Emission Parameters (Nox, SO2, CO, CO2, O2, Etc.) Overview of Extractive versus in-Situ Systems
Architecture Major System Components (Analyzers, Probes, Sample Conditioning)
Day 2 — Safety Considerations & Work Permits
Working with Flammable/Toxic Gases
Electrical Safety Practices
Analyzer Cabinet Ventilation & Purging
Lockout/Tagout Procedures
Day 3 — ABB CEMS System Configuration & Setup
Configuration Using ABB Panel 800 HMI
Fieldbus/Protocol Settings (MODBUS, PROFIBUS)
Alarm & Status Configurations
Datalogger & Historian Configuration
Day 4 — Troubleshooting Common Issues
Signal Loss & Noisy Readings
Sensor Contamination & Blockages
Flow & Pressure Anomalies
Internal Diagnostics & Log Review
Day 5 — ABB Control Builder or Maintenance Software
Remote Access & Configuration
Backup & Restore of Analyzer Settings
Real-Time Monitoring Via Software
Firmware Updates & Upgrades
Accreditation
Al-Khobraa certified. On completion delegates receive an Al-Khobraa certificate of achievement.
What do Al-Khobraa mechanical, maintenance and reliability courses cover?
The portfolio covers reliability-centred maintenance (RCM), preventive and predictive maintenance, condition monitoring and vibration analysis, root cause failure analysis, rotating and static equipment, asset management and maintenance planning — including preparation for the CMRP (Certified Maintenance & Reliability Professional) credential.
Who should attend a mechanical, maintenance or reliability course?
These courses suit maintenance and reliability engineers, maintenance planners and schedulers, mechanical and rotating-equipment technicians and supervisors, condition-monitoring analysts, asset and plant managers, and operations staff accountable for equipment availability.
How long are mechanical, maintenance and reliability courses, and where are they held?
Most Al-Khobraa mechanical, maintenance and reliability courses run over 5 days. The exact duration, dates and city for this course are listed in the dates section on this page. Public sessions run across Saudi Arabia — Riyadh, Jeddah, Al-Khobar, Jubail and Yanbu — as well as regional and international venues, with live virtual classrooms available on request.
What certificate will I receive?
Delegates who complete the course receive an Al-Khobraa certificate of completion, issued by a Saudi-registered training provider. Al-Khobraa also delivers internationally accredited programmes; where a course carries an external awarding body such as PMI, CIPS, ILM or IOSH, that body is named on the course's own page.
Can mechanical, maintenance and reliability training be delivered in-house for our team?
Yes. Any Al-Khobraa mechanical, maintenance and reliability course can be delivered in-house at your own premises anywhere in Saudi Arabia or the GCC, with the content, dates and language of delivery tailored to your team. Al-Khobraa is an approved HRDF (Hadaf) provider, so eligible Saudi employers can seek training support. Contact us for a quotation.
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